custom rigid box packaging
rigid setup box services
Custom rigid boxes, also known as rigid setup boxes, are a premium packaging solution often associated with high-end products. These boxes are four times thicker than standard folding cartons, offering exceptional durability and protection. Instead of direct printing, they are wrapped with high-quality paper, allowing for customized designs that enhance luxury packaging.
Rigid box packaging is a popular choice for luxury products such as cosmetics, electronics, and premium spirits. From custom-printed rigid boxes for branding to eco-friendly options, businesses can select the best packaging options to suit their needs.
Benefits of Rigid Box Packaging
Rigid box packaging is not only about aesthetics; it provides superior protection, making it an excellent choice for shipping and retail display. Whether you need gift boxes for an enhanced unboxing experience or sturdy packaging solutions for high-end products, rigid boxes offer the highest quality.
Businesses looking for quality packaging can also opt for box inserts, ensuring their products remain secure. Rigid boxes add value by allowing customers to store products safely even after purchase.
How Are Rigid Setup Boxes Made?
Custom rigid box packaging begins with chipboard, also known as greyboard or plainboard, which is cut and scored to the required shape and size. The sides of the box are then folded and secured with tape using a quad stayer machine.
The outer wrap, made from luxury materials with custom printing options, is carefully applied to the box. Businesses can choose from finishes such as embossing, foil stamping, high gloss, or matte for a customized design that enhances the luxury product experience.
Castle Pierce Rigid Box Style Options
2-Piece Base & Lid Setup Box
For a classic and elegant look, our 2-piece base and lid setup boxes provide an excellent packaging solution. These rigid setup boxes are ideal for high-end products and can be customized to fit different order quantities. Options include standard telescoping, partial telescoping, and shoebox-style designs.
Neck Box or Shouldered Box
A sophisticated option, neck boxes feature an internal tray that creates a “neck” and “shoulder” effect. This style enhances the luxury appeal and is perfect for products requiring additional reinforcement.
Hinged Lid Rigid Box or Cigar Box
Our hinged-lid rigid boxes, also known as cigar boxes, offer a premium unboxing experience. They feature a permanently attached lid that can be secured with a magnetic closure or ribbon binding. These custom rigid boxes are an excellent choice for frequent-use products and luxury packaging.
2-Piece Slip Case &
T-Style Slip Case
Slip cases offer sleek and functional packaging options. Available in both 2-piece and T-style designs, these rigid boxes feature a five-sided sleeve and a tray that slides in and out. Features such as thumb notches, ribbon pulls, and paperboard tabs provide added convenience and appeal.
Custom Rigid Box Inserts
Enhance your custom box with box inserts that provide additional protection and organization. Whether you need foam, cardboard, or molded inserts, our solutions help secure your products while elevating the unboxing experience.
in-house capabilities
in-house CAD capabilities
Our structural design lab boasts cutting-edge CAD capabilities. Our skilled designers translate your ideas into precise mock-ups and structural designs, ensuring that every detail of your packaging is perfected before production.
in-house die-cutting, folding & gluing
At our facility, we handle every step of the packaging process, including die-cutting, folding, and gluing. This end-to-end approach ensures quality control and faster lead times, setting us apart as a reliable partner for your packaging needs.
partner with Castle Pierce for your packaging solutions
With generations of experience in offset printing and packaging, Castle Pierce is your trusted partner for custom rigid box packaging. Whether you need custom-printed rigid boxes for a new product launch or luxury packaging for high-end products, we offer quality packaging solutions tailored to your needs.
explore our custom packaging products
Discover endless possibilities with our custom packaging solutions. From a variety of rigid box styles to premium add-ons like magnetic closures, ribbon pulls, windows, and compartments, we can create the perfect packaging tailored to your needs.
